How Much Does Screen Printing Cost in 2026?
Screen printing is the most popular method for custom t-shirts, hoodies, and event merch. This guide covers real pricing by quantity, color count, and garment type so you can budget your next order accurately.
Last updated: April 2026 · Based on US market pricing
Quick Answer
Screen printing costs $5–$15 per shirt for most orders (24–100 pieces). The main cost drivers are number of ink colors, order quantity, and garment type. Setup fees of $20–$35 per color apply. For 1,000+ pieces, prices can drop to $2–$5 per shirt.
Screen Printing Cost Per Shirt by Quantity
Screen printing runs about $5 to $15 per shirt for a typical small order of 24 to 100 pieces, and the price drops sharply as quantity climbs. At 24 pieces a one-color print often lands near $9 to $12 each, while the same design at 250 pieces can fall to $4 to $6, and large runs of 1,000 or more reach $2 to $5. The reason is setup: each screen carries a one-time charge of roughly $20 to $35, so spreading that fee across more shirts lowers the cost of every piece. Color count matters just as much, because every additional ink color needs its own screen and its own pass through the press. The table below breaks down print-only pricing by quantity and color count so you can estimate a run before requesting quotes.
Prices below are for printing only (one location, front). Blank garment cost is additional.
| Quantity | 1 Color | 2–3 Colors | 4+ Colors |
|---|---|---|---|
| 12 pieces | $12–$18 | $14–$22 | $18–$28 |
| 24 pieces | $9–$14 | $11–$17 | $14–$22 |
| 48 pieces | $7–$11 | $9–$14 | $12–$18 |
| 72 pieces | $5.50–$9 | $7–$12 | $10–$15 |
| 144 pieces | $4–$7 | $5.50–$9 | $8–$12 |
| 500 pieces | $2.50–$5 | $3.50–$6.50 | $5–$9 |
| 1000+ pieces | $1.50–$3.50 | $2.50–$5 | $4–$7 |
* Print-only pricing (one location). Blank garment, art setup, and shipping are additional. Prices are 2026 US market estimates.
How much do blank garments cost?
Blank garments are billed separately from printing, and they usually add $2 to $12 per piece depending on style and brand. A basic cotton tee from a value line like Gildan or Hanes runs about $2 to $4 wholesale, a mid-weight ring-spun shirt such as Bella+Canvas or Next Level sits around $4 to $7, and heavier pieces add more: long-sleeve tees $6 to $10, pullover hoodies $12 to $25, and performance polos $8 to $15. Size can nudge the price too, with 2XL and larger garments typically carrying a $2 to $4 upcharge. Because the blank is a pass-through cost, most shops quote it on top of the per-piece print rate rather than bundling it, so always confirm whether a quote includes garments. The table below lists typical wholesale costs by garment type.
The blank garment is a separate cost added to the per-piece print price. Here are typical wholesale costs:
| Garment | Cost |
|---|---|
| T-Shirts (Gildan, Next Level) | Base price ($3–$6 blank) |
| Premium Tees (Bella+Canvas, Comfort Colors) | +$2–$5 per piece |
| Hoodies & Sweatshirts | +$8–$15 per piece |
| Tank Tops | +$1–$3 per piece |
| Long Sleeve Tees | +$2–$4 per piece |
| Tote Bags | +$1–$3 per piece |
| Polos | +$5–$10 per piece |
What factors affect screen printing pricing?
1. Number of Ink Colors
Each color in your design requires a separate screen. A 1-color print needs one screen, a 4-color print needs four. Each screen adds $20–$35 in setup cost, which is amortized across your order. For orders under 48, every extra color significantly increases the per-piece cost.
2. Order Quantity
Screen printing has a high upfront setup cost (screens, ink mixing, registration) but a low per-piece run cost. This means the more you order, the cheaper each piece gets. The biggest price drop happens between 24 and 72 pieces — that is the sweet spot where screen printing becomes very cost-effective.
3. Number of Print Locations
Printing on the front only is the cheapest option. Adding a back print, sleeve print, or inside-neck label each adds $1–$4 per piece plus an additional screen setup per color at that location. A front-and-back 2-color design requires 4 screens total.
4. Ink Type
Standard plastisol ink is the most affordable and durable option. Waterbased inks give a softer hand-feel but cost 10–20% more. Specialty inks like discharge, metallic, glow-in-the-dark, or puff add $1–$5 per piece depending on the effect.
5. Garment Brand and Type
The blank garment is a separate cost on top of printing. A basic Gildan 5000 tee costs $3–$4 wholesale, while a Bella+Canvas 3001 or Comfort Colors 1717 costs $5–$9. Hoodies run $12–$25 for the blank alone. The garment choice can double your total per-piece cost.
6. Artwork Complexity
Simple logos with solid colors are straightforward to print. Designs with halftones, gradients (simulated process), or photographic detail require more skilled separation work and may add $25–$75 in art preparation fees. Keep designs clean and bold for the best value.
How can you save money on screen printing?
- 1
Limit Your Colors to 1–2
Every additional ink color adds a screen setup fee ($20–$35) to your order. A bold 1-color or 2-color design can look just as professional as a 6-color print — and it costs significantly less, especially for orders under 100 pieces.
- 2
Hit the 72-Piece Threshold
Per-piece pricing drops sharply at 72 units. If you are ordering 50 shirts, consider bumping to 72 — the extra 22 shirts may cost less than you think because the setup cost is spread across more pieces.
- 3
Use Standard Ink on Standard Blanks
Plastisol ink on a Gildan 5000 or equivalent is the most cost-effective combination. Upgrading to premium blanks or specialty inks can add $5–$10 per piece. Unless your audience demands premium quality, standard options deliver great results.
- 4
Print on One Side Only
A front-only print avoids the extra screen setup and run cost of a second location. If you need a back design, consider a simple 1-color print on the back to keep the additional cost minimal.
- 5
Provide Print-Ready Artwork
Submitting your design as a vector file (AI, EPS, or SVG) with separated colors eliminates art preparation fees of $25–$75. If you only have a JPEG or PNG, ask if the shop charges for art cleanup before placing your order.
- 6
Order Everything at Once
Splitting a 200-piece order into two orders of 100 means paying setup fees twice. Combine sizes, colors, and styles into one order to maximize your volume discount and minimize setup charges.
Frequently Asked Questions
How much does it cost to screen print 100 t-shirts?
Is there a setup fee for screen printing?
What is the minimum order for screen printing?
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